What are Coil End Lead Cables?

Coil end lead cables are single-core cables designed according to the BS6195 standard and featuring Class 5 flexible tinned copper conductors. They’re insulated with EPR/CSP composite insulation which is HOFR and provides protection against lubricants and harsh environmental conditions.

These cables are commonly applied in Access Automation Systems such as gate automation and barriers, as well as in electrical machinery and panel wiring applications. Coil End Lead cables provide flexible, durable connections to generators, circuit breakers, transformers, and actuators, especially where oil resistance is essential.

Our cables are sourced from AEI Cables, a renowned manufacturer known for producing top tier products in compliance with British standards.

Benefits of Coil End Lead Cables

Coil end lead cables are designed to handle frequent bending, twisting, and flexing without breaking or degrading making them perfect for motors and machinery where there are constant moving parts.

HOFR (heat, oil, and flame resistance). HOFR is essential in cables where there is a risk of mechanical damage and stresses.

These cables are made with robust materials that can withstand harsh conditions like extreme temperatures, chemicals, and mechanical stress.

The design of coil end lead cables can carry current effectively with minimal resistance.

Reduced EMI. Coil end lead cables can be designed to minimise electromagnetic interference.

Heat resistance. These cables are constructed with materials that can effectively dissipate heat which reduces the risk of overheating.

Due to their durability, HOFR, heat resistance, and EMI, these cables ensure safer electrical systems by reducing the risks of fires, faults, or interference.

Why choose K Lacey

By choosing K. Lacey for your coil end lead cables, you’re getting high-quality, durable products from respected manufacturers such as AEI Cables Ltd backed by years of industry expertise. Our cables are manufactured to the most stringent standards so you can be confident you’re getting the safest and most reliable cables on the market. Our expert team are available to help you choose the best coil end lead cable for your needs, so get in touch with us now.

Description

COIL END LEAD

TO BS6195 Type 4

Designed for use as power leads for connection to coil winding motors, suitable as an Induction Loop cable for traffic and vehicle control systems, electrical machinery, generators and panel wiring.

Types available:

Category A 2.5kV Maximum equipment test voltage (a.c., r.m.s.)

Category C 4.0kV Maximum equipment test voltage (a.c., r.m.s.)

ALSO AVAILABLE:

TR2029 Induction Loop Detector Cable

For additional information, or for a detailed quotation, click here to contact our sales team

What are Coil End Lead Cables?

Our cables are sourced from AEI Cables, a renowned manufacturer known for producing top tier products in compliance with British standards.

Benefits of Coil End Lead Cables

Coil end lead cables are designed to handle frequent bending, twisting, and flexing without breaking or degrading making them perfect for motors and machinery where there are constant moving parts.
HOFR (heat, oil, and flame resistance). HOFR is essential in cables where there is a risk of mechanical damage and stresses.
These cables are made with robust materials that can withstand harsh conditions like extreme temperatures, chemicals, and mechanical stress.
The design of coil end lead cables can carry current effectively with minimal resistance.
Reduced EMI. Coil end lead cables can be designed to minimise electromagnetic interference.
Heat resistance. These cables are constructed with materials that can effectively dissipate heat which reduces the risk of overheating.
Due to their durability, HOFR, heat resistance, and EMI, these cables ensure safer electrical systems by reducing the risks of fires, faults, or interference.

Why choose K Lacey

Additional Information

Traffic and vehicle control systems, electrical machinery, generators and panel wiring.

K. LACEY stock as standard the Type 4A manufactured by AEI Cables. This is readily available in sizes 1mm and 1.5mm on 100m and 500m reels.

Other Types and sizes can be sourced/manufactured on request from our manufacturing partners.

Specifications

BS6195 TYPE 4
TR2029

FAQs

Why are coil end lead cables preferred in harsh environments?

These cables are preferred in harsh environments due to their durability, flexibility, and resistance to heat, oil, and flames. The HOFR insulation protects the cables from lubricants and other harsh substances, making them suitable for demanding applications.

Why do I need HOFR cables?

HOFR cables offer enhanced safety by resisting heat, oil, and fire making the cables ideal for use in environments exposed to these elements.

What maintenance is required for coil end lead cables?

Coil end lead cables require minimal maintenance due to their durable construction. However, keep an eye out for signs of wear, damage, or degradation, especially in harsh environments.

How do I order?

For a detailed quote, you can get in touch with us directly with all of your requirements. If you aren’t sure about the best cable for your needs, our team can help.

Case studies

Coil end lead cables are widely used by companies specialising in access automation systems, particularly in gate automation and barrier control solutions.

Our customers rely on the durability and performance of our coil end lead cables to ensure seamless operation of their automation systems including automatic gates, barriers, and doors for both residential and commercial security applications.

Variants

At K. Lacey, our coil end lead cables meet the stringent BS 6195 standards which ensure durability and reliability. Specifically, we stock the Type 4A variant in the following options:

1mm cables available on 100mtr and 500mtr reels
5mm cables available on 100mtr and 500mtr reels

While we predominantly stock these specific sizes, we can source and supply additional types from multiple manufacturers to meet your needs.

Industries and applications

Machinery

Coil lead end cables are used in environments with heavy machinery. They’re used for connecting motors, control panels, and other electrical equipment. Due to being resistant to harsh conditions, coil end lead cables are also ideal for mining machinery.

Power Generation

Coil end lead cables provide flexible, permanent connections to the coil windings of motors and generators. They ensure reliable performance in rotating machinery and handle high currents and voltage in demanding environments.

Automotive

In the automotive industry, coil end lead cables are used in motors and other high-power applications due to their ability to be flexible and durable.

Construction

Coil end lead cables are used in cranes and other heavy machinery where flexibility and durability are required in the high-stress environments of construction sites.